Innovative Design Thermoforming Making Machine for Clamshell Packaging

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Presenting our versatile 3 In 1 and 4 In 1 Plastic Clamshell Package Thermoforming Machine, expertly engineered for creating a multitude of packages including fruit trays, egg cartons, seedling holders, electronic trays, lids, plates, and flowerpots. This machine revolutionizes your production with seamless efficiency.

1.Introducing the cutting-edge, fully-automatic disposable food container manufacturing marvel from Taizhang Machinery. Boasting the largest forming area within our product line, this machine exemplifies innovation and excellence.

Experience unmatched capability with a molding area extending up to 850mm by 720mm. Our machine allows for the creation of products with a maximum depth of 135mm, accommodating board thicknesses between 0.2mm and 2mm.

Boost your productivity with our high-speed molding technology. This state-of-the-art device integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling functions. Powered by a reliable servo motor and backed by 15 years of production expertise, our equipment promises unparalleled stability, efficiency, and safety in production.

2.Our advanced in-mold technology offers two-station punching and cutting, with options for three-station and four-station shift-mould punching and cutting. Enjoy fully automatic punching with precision indentation lines, ensuring anti-fatigue crease lines with no breakage. The equipment's compact structure conserves space and reduces material usage. Solve molding challenges with pure transparent PP, and eliminate cold punching and cutting issues with CPET, PLA, and BOPS. Benefit from burr-free automatic punching, cutting, stacking, counting, robotic gripping, and automated conveying and loading capabilities, achieving maximum efficiency with minimal manpower—just 1-2 workers needed to pack 400KG.

Suitable Sheet Materials

Experience versatility with materials like PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and more, each perfectly suited for heat-formed processing.
Comprehensive Equipment Operation Overview

1. Experience seamless automation as sheet materials are guided effortlessly into the automatic feeding system.

2. Harness precision control where the sheet's feeding amount is expertly managed by a photoelectric switch, guiding it through the automatic feeding chain track into the oven.

3. Once heated, the sheet advances to the forming system at the first station, where the intricate positive and negative pressure forming process is completed, cooled, and shaped within the mold.

4. The journey continues as the formed sheet transitions to the second station's punching system via the automatic feeding chain track, achieving precise product punching.

5. Further precision is achieved as the sheet proceeds to the third station for additional punching through the automatic feeding chain rail, ensuring completeness.

6. Post-punching, the sheet navigates to the fourth station's stacking system through the automatic feeding chain track, culminating in efficient product stacking. Waste is seamlessly handled by entering the waste automatic winding system.

7. Culminating the process, stacked products are skillfully managed by a robotic arm, smoothly transitioning into the conveying system, then onward to the packaging station for a professional boxed finish.

Features

1. Versatile Mold Punching Options: Our machine offers in-mold punching with two stations, moving mold punching with three stations, and moving mold punching with four stations, ensuring flexibility and precision for diverse production needs.

2. Fully Automatic Punching: Experience seamless and efficient operation with our state-of-the-art fully automatic punching functionality, designed for optimal productivity.

3. Precision Indentation Function: Achieve perfect results every time with our precise indentation lines, offering long-lasting crease lines that boast exceptional fatigue life without breakage.

4. Compact Equipment Structure: Designed with efficiency in mind, our machine features a compact structure that saves space while maintaining high performance in a small footprint.

5. Material-Saving Innovation: Reduce product spacing intelligently to save materials, cutting costs and enhancing environmental sustainability.

6. Advanced Problem Solving: Expertly handles the challenges of forming pure transparent PP sheets and prevents cold punching and cutting fractures in CPET, PLA, and BOPS materials.

7. Clean and Efficient Operation: Enjoy a spotless production process with no plastic powder or burrs generated, ensuring a clean working environment and quality output.

8. Comprehensive Automation: Our machine encompasses automatic punching, stacking counting, mechanical arm grabbing, and automatic conveying to streamline your production line with unparalleled efficiency.

9. High-Capacity Automatic Feeding: With an impressive 400KG automatic feeding capability, our machine ensures sustained production flow for enhanced operational success.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang offers a diverse range of plastic sheet extrusion production line solutions, including options for PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. These solutions are extensively applied in the dynamic plastic sheet thermoforming industry.

Taizhang provides expert plastic sheet thermoforming solutions that are exceptionally versatile, making them ideal for the production of a wide array of items such as plastic food containers, fruit egg trays, seedling trays, electronic trays, plastic cups, lids, plates, flowerpots, and more.

Taizhang's reliable disposable cup making machines are renowned for their widespread applications
in crafting plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, fresh food trays, and beyond.

Fast Guide

Certifications