Reliable Thermoforming Making Machine for High-Volume Egg Production

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing our versatile and advanced 3 In 1 and 4 In 1 Plastic Clamshell Package Machine! This state-of-the-art equipment is designed for crafting fruit trays, egg trays, seedling trays, electronic trays, lid plates, and even flowerpots with precision thermoforming technology.

1.Experience the pinnacle of innovation with our fully-automatic disposable food container manufacturing machine, boasting the largest formation area ever developed by Taizhang Machinery.

Revel in the expansive molding capabilities, featuring a remarkable area of up to 850mm by 720mm. Our machine excels at producing items with a maximum depth of 135mm, and accommodates board thickness ranging from 0.2mm to 2mm.

Enhance your production efficiency with our high-speed molding capabilities. This cutting-edge device integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling, all powered by a robust servo motor. With 15 years of production expertise, we ensure that your equipment operates with unmatched stability and efficiency for safe, reliable production!

2.Discover the precision of our in-mold punching and cutting technology with two, three, and four-station configurations. Enjoy fully automatic punching and accurate indentation lines. Our equipment's compact design reduces the footprint, maximizes material savings, and offers a solution for transparent PP molding. With capabilities for cold punching and cutting without rupture, CPET, PLA, and BOPS processes are free from plastic powder and burr. Benefit from automatic stacking, counting, robotic gripping, and seamless conveying with minimal labor required.

Suitable Sheet Materials

Our advanced machine is compatible with a diverse range of materials, including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and all other heat-formed processed sheet materials. This ensures versatility and adaptability for various production needs.
Comprehensive Equipment Operation Overview

1. The sheet material is meticulously guided into the system via the automatic feeding system, ensuring seamless and efficient throughput.

2. Utilizing the precision of a photoelectric switch, the sheet's entry into the oven is expertly managed through the automatic feeding chain track, guaranteeing optimal material handling.

3. Once heated, the sheet material advances to the (first station) forming system where it undergoes a cutting-edge positive and negative pressure forming process. This is expertly completed through cooling and shaping within the mold, ensuring precision and quality.

4. The precisely formed sheet is then transitioned to the (second station) punching system via the automatic feeding chain track, where precise product punching is performed to perfection.

5. Following the initial punching, the sheet material is transported to the (third station) punching system, ensuring seamless progression and completion of any additional product punching requirements.

6. After the punching stages, the sheet material is expertly directed to the (fourth station) stacking system. Here, products are neatly stacked, while any waste is efficiently managed by entering the waste automatic winding system, completing the waste winding process with minimal effort.

7. The culmination of our state-of-the-art process is marked by the robotic arm, which deftly handles stacked products, transitioning them into the conveying system. This leads them to the packaging station, where they are meticulously packed into boxes, ready for distribution.

Features

1. Experience unparalleled versatility with our innovative mold punching options: choose from two-station in-mold punching, three-station moving mold punching, or expand to the robust four-station moving mold punching for increased productivity.

2. Discover seamless efficiency with our fully automatic punching function, designed to deliver precise results and optimize your production process.

3. Indentation function: Achieve immaculate precision with a perfectly crisp indentation line. Our design ensures an extended fatigue life for the crease line, maintaining durability without breakage.

4. Benefit from a space-efficient design with our compact equipment structure that conserves valuable floor space without compromising on performance.

5. Maximize your materials with our system's ability to minimize product spacing, leading to substantial material savings and enhanced sustainability.

6. Tackle challenges effortlessly with our solution for the forming of pure transparent PP sheets and the cold punching and cutting of CPET, PLA, and BOPS without risking fractures.

7. Maintain a pristine work environment with our machine that ensures no plastic powder or burrs are generated during production.

8. Streamline your operations with advanced automation: automatic punching, efficient stacking and counting, precise mechanical arm grabbing, and smooth automatic conveying.

9. Ensure consistent performance with our automatic feeding system capable of handling up to 400KG, boosting efficiency in high-volume production scenarios.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang offers a diverse range of plastic sheet extrusion production line solutions. These include materials such as PET, PP, PE, PS, ABS, PC, PMMA, and PLA. Perfectly tailored for the plastic sheet thermoforming industry, these solutions are essential for forward-thinking applications.

Taizhang delivers expert-level solutions for plastic sheet thermoforming production. These versatile systems are ideally suited for manufacturing a wide array of products, including plastic food containers, fruit egg trays, seedling trays, electronic trays, plastic cups, lids, plates, and flowerpots. Each solution exemplifies excellence in design and efficiency.

Taizhang disposable cup making machines are impressively versatile and extensively utilized.
They are perfect for producing a variety of products such as plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, and fresh food trays. These machines deliver outstanding performance and reliability, meeting the diverse needs of modern consumers.

Fast Guide

Certifications