High-Speed Thermoforming Making Machine for Egg Tray and Clamshells

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing the versatile 3 In 1 and 4 In 1 Plastic Clamshell Package Thermoforming Making Machine, perfect for crafting a myriad of products including Fruit Trays, Egg Trays, Box Seedling Trays, Electronic Trays, Lid Plates, and Flowerpots. Experience exceptional quality and precision in manufacturing with this state-of-the-art equipment.

1.Discover the fully-automatic disposable food container manufacturing machine, the crown jewel of Taizhang Machinery's innovations. This machine boasts the largest formation area, exemplifying the pinnacle of technology and efficiency.

Our advanced molding area impressively spans 850mm by 720mm, accommodating products up to a depth of 135mm. It expertly handles board thicknesses ranging from 0.2mm to 2mm, ensuring adaptability for a wide array of applications.

Featuring an expedited molding speed, this device offers comprehensive functionalities including material collection, heating, molding, punching, cutting, palletizing, and waste recycling. Powered by a reliable servo motor and backed by 15 years of production expertise, our equipment promises unparalleled stability, efficiency, and safety in production processes.

2.The machine is equipped with in-mold punching and cutting capabilities across two stations, with shift-mould punching available in three and four-station configurations. The fully automatic punching function ensures precision, while the accurate indentation line enhances durability with anti-fatigue properties, minimizing breakage. Its compact design occupies minimal space while optimizing material use with reduced product spacing. Perfect solutions are available for pure transparent PP molding and addressing cold punching and cutting issues with CPET, PLA, and BOPS materials, eliminating plastic powder and burr creation. The machine further streamlines operations with automatic punching, cutting, stacking, counting, robotic gripping, conveying, and loading, requiring only 1-2 workers to efficiently pack 400KG.

Suitable Sheet Materials

Our state-of-the-art machine is designed to handle a versatile range of sheet materials including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and a variety of other heat-formed processed sheet materials.
Equipment operation overview

1. The process begins as the sheet material smoothly enters the automatic feeding system, setting the stage for efficient production.

2. With precise control from the photoelectric switch, the sheet material is guided into the oven via the automatic feeding chain track, ensuring consistent quality.

3. After optimal heating within the oven, the sheet material advances to the (first station) forming system where it undergoes the sophisticated positive and negative pressure forming process, culminating in cooling and shaping within the mold.

4. The expertly formed sheet material then proceeds to the (second station) punching system through the automatic feeding chain track, where precise product punching is executed.

5. Post initial punching, the sheet material transitions to the (third station) for further punching processes, ensuring flawless product formation.

6. Subsequently, the sheet material is directed to the (fourth station) stacking system via the automatic feeding chain track, achieving meticulous product stacking, while the waste is seamlessly carried to the waste automatic winding system for efficient waste management.

7. Finally, the stacked products are expertly picked by the robotic arm and smoothly fed into the conveying system, advancing to the packaging station where they are elegantly boxed and ready for delivery.

Features

1. Innovative In-Mold Punching: Choose from two, three, or four stations to meet diverse production needs with precision and efficiency.

2. Advanced Punching Functionality: Experience the convenience and speed of fully automatic punching, enhancing productivity and accuracy.

3. Precision Indentation Function: Enjoy precise indentation lines and long-lasting crease lines that boast extended fatigue life without breakage.

4. Streamlined and Space-Saving Design: The equipment's compact structure ensures a minimal footprint, optimizing your workspace.

5. Material Efficiency: Reduce product spacing to conserve materials and enhance cost-effectiveness.

6. Enhanced Forming Solutions: Effectively address challenges in pure transparent PP sheet forming and prevent fractures during cold punching and cutting of CPET, PLA, and BOPS materials.

7. Clean and Precise Operation: Achieve results without generating plastic powder or burrs, ensuring a clean production environment.

8. Automated Excellence: Benefit from automatic punching, reliable stacking and counting, mechanical arm grabbing, and seamless automatic conveying.

9. High-Capacity Automatic Feeding: Efficiently manage production with an automatic feeding capacity of 400KG.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang offers an extensive array of plastic sheet extrusion production line solutions. These encompass materials such as PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. They are extensively utilized in the burgeoning plastic sheet thermoforming industry.

Taizhang provides expert plastic sheet thermoforming production solutions. These are highly suitable for the creation of various plastic products, including food containers, fruit egg trays, seedling trays, electronic trays, and more like plastic cups, lids, plates, and flowerpots.

Taizhang's disposable cup making machines are widely acclaimed
for their versatility in producing an array of products including plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, and fresh food trays.

Fast Guide

Certifications