Energy-Efficient Thermoforming Making Machine for Sustainable Packaging Options

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing the versatile and cutting-edge 3 in 1 and 4 in 1 Plastic Clamshell Package Thermoforming Making Machine, ideal for crafting an array of products including fruit trays, egg trays, seedling trays, electronic trays, lids, plates, and flowerpots. This machine is engineered for precision and efficiency, delivering superior quality for diverse packaging needs.

1.Discover the fully-automatic disposable food container manufacturing machine, the latest innovation from Taizhang Machinery, designed to offer the largest formation area in the industry.

With an impressive molding area reaching 850mm by 720mm, this machine accommodates products with a maximum depth of 135mm. It is versatile enough to handle board thicknesses ranging from 0.2mm to 2mm, ensuring flexibility and capability for various product specifications.

Experience unparalleled molding speeds with our state-of-the-art machine. This all-in-one device efficiently integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling, all driven by a robust servo motor. With 15 years of production expertise, our equipment guarantees heightened stability and efficiency, ensuring safe and steady production processes for your business.

2.Our sophisticated in-mold punching and cutting system offers multiple configurations: two-station, three-station shift-mould punching, and four-station punch-cut combinations. The fully automatic punching function is complemented by precise indentation and anti-fatigue crease lines, ensuring long-lasting durability without breakage. Designed with a compact structure to minimize space usage and material waste, this machine excels in molding solutions for pure transparent PP and resolving issues like cold punching and cutting ruptures of CPET, PLA, and BOPS. It maintains a clean process devoid of plastic powder or burrs, while features like automatic stacking, counting, robotic gripping, and conveying simplify operations. With a capacity of 400KG, it requires just 1-2 workers to manage packing efficiently.

Suitable Sheet Materials

Discover a versatile range of sheet materials that can be utilized with our innovative machine: PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, along with all other heat-formed processed sheet materials. This expansive selection ensures that you can meet diverse production needs with ease and efficiency.
Equipment Operation Overview

1. Begin the seamless process as the sheet material is gracefully guided into the system through our state-of-the-art automatic feeding system, initiating the journey to impeccable formation.

2. The precision of our equipment is demonstrated as the sheet feeding amount is meticulously controlled by a photoelectric switch. The material then advances into the oven, carried smoothly by the automatic feeding chain track, setting the stage for the next transformation.

3. Once heated to perfection within the oven, the sheet material proceeds to the first station forming system. Here, the intriguing process of positive and negative pressure forming unfolds, with the sheet being expertly shaped and cooled within the mold to achieve flawless results.

4. Transitioning to the second station, the formed sheet material is seamlessly delivered to the punching system via the automatic feeding chain track, ensuring precise and efficient product punching.

5. Post the initial punching, the sheet material embarks on its journey to the third station punching system, again courtesy of the automatic feeding chain rail, where the product punching is meticulously completed.

6. Following the precise punching processes, the material advances to the fourth station stacking system. Here, products are stacked with unrivaled precision, while waste management is effortlessly handled as residual materials are guided into the waste automatic winding system for efficient disposal.

7. In the final stages, witness the automation marvel as stacked products are delicately handled by the robotic arm, seamlessly integrating into the conveying system. The journey concludes at the packaging station, where products are elegantly boxed and prepared for distribution.

Features

1. Revolutionary in-mold punching capabilities across two, three, and even four stations ensure unmatched efficiency and precision.

2. State-of-the-art automatic punching function delivers seamless and flawless operations, elevating productivity levels.

3. Precision indentation function: This machine guarantees accurate indentation lines with crease lines that boast exceptional durability and resistance to fatigue.

4. Ingeniously compact structure that maximizes space efficiency, requiring only a minimal footprint.

5. Ingenious design reduces product spacing, optimizing material utilization and minimizing waste.

6. Ingenious solutions for forming pure transparent PP sheets and addressing the cold punching and cutting challenges associated with CPET, PLA, and BOPS.

7. Meticulously engineered to ensure no generation of plastic powder or burrs, guaranteeing a clean and smooth finish.

8. Comprehensive automation: Includes automatic punching, stacking, counting, robotic arm grabbing, and efficient automatic conveying for streamlined operations.

9. Efficiently handles automatic feeding with an impressive capacity of 400KG, ensuring uninterrupted and consistent production.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang offers an array of solutions for plastic sheet extrusion production lines, including materials such as PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. Our cutting-edge solutions are extensively applied in the plastic sheet thermoforming industry.

Taizhang provides expert solutions for plastic sheet thermoforming production, perfectly tailored for the creation of plastic food containers, fruit and egg trays, seedling trays, electronic trays, plastic cups, lids, plates, flowerpots, and much more.

Taizhang's disposable cup-making machines are well-regarded for their wide-ranging applications,
including the production of plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, fresh food trays, and many other versatile uses.

Fast Guide

Certifications