Versatile Design Thermoforming Making Machine for Clamshell and Egg Trays

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing the 3 in 1 and 4 in 1 Plastic Clamshell Package Machine: your ultimate solution for crafting elegant fruit and egg trays, versatile box seedling trays, sophisticated electronic tray lids, and stylish flowerpot thermoforming creations. Experience unparalleled versatility and precision with our advanced thermoforming making machine.

1.Experience the pinnacle of automation with our fully-automatic disposable food container manufacturing machine, featuring the largest formation area ever developed by Dongguan Taizhang Machinery Co., Ltd. Designed for excellence, this machine is your gateway to seamless production.

With a molding area that reaches an impressive 850mm x 720mm, you can create products with a maximum depth of 135mm and accommodate board thicknesses ranging from 0.2mm to 2mm, achieving remarkable precision for your diverse production needs.

Experience unmatched efficiency with our high-speed molding capabilities. This all-in-one device expertly integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling functions. Powered by a sophisticated servo motor and backed by 15 years of production expertise, our machine guarantees stability, efficiency, and safe production for your peace of mind!

2.Maximize productivity with our advanced in-mold punching and cutting solution: two-station, three-station, and four-station configurations for versatile shift-mold applications. Enjoy fully automatic punching and precise indentation functions, providing long-lasting crease lines with no breakage. Our compact, space-saving design minimizes product spacing and material waste. This innovative solution for pure transparent PP molding expertly resolves cold punching and cutting issues with CPET, PLA, and BOPS, ensuring a clean finish without plastic powder or burrs. Benefit from seamless automation in punching, cutting, stacking, counting, robotic gripping, and automatic conveying and loading, requiring only 1-2 workers for packing 400KG.

Suitable Sheet Materials

Our state-of-the-art Versatile Design Thermoforming Making Machine is compatible with an impressive array of sheet materials. These include PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and any heat-formed processed materials, ensuring unparalleled flexibility and efficiency in production.
Equipment Operation Overview

1. Begin your production with seamless efficiency as the sheet material effortlessly makes its way into the automatic feeding system.

2. With precision control courtesy of the photoelectric switch, the sheet advances into the oven along the automated feeding chain track, ensuring optimal material handling.

3. Heated within the oven, the sheet progresses to the (first station) forming system. Here, it undergoes a meticulous positive and negative pressure forming process, followed by cooling and shaping in the mold, resulting in perfectly formed products.

4. Once formed, the sheet transitions to the (second station) punching system via the automated feeding chain, where precision punching perfects the product.

5. Entering the (third station) punching system through the automated chain rail, the sheet undergoes additional precision punching, ensuring the highest standards of quality.

6. Following the final punching, the sheet moves to the (fourth station) stacking system. Here, products are meticulously stacked, and any waste is efficiently handled by our waste automatic winding system.

7. The stacked products are expertly managed by the robotic arm, seamlessly transitioning into the conveying system. They proceed to the packaging station, where they are carefully packaged and prepared for dispatch.

Features

1. Diverse Punching Capabilities: Experience the precision of in-mold punching across two comprehensive stations, alongside the versatility of moving mold punching available in both three and four-station configurations.

2. Fully Automated Punching: Streamline your operations with our state-of-the-art fully automatic punching function, designed to enhance efficiency and productivity.

3. Precision Indentation: Our equipment ensures impeccable indentation lines and crease reliability, offering a long-lasting fatigue life without any breakage, perfect for high-quality production.

4. Space-Saving Design: Benefit from our compact equipment structure that optimizes your workspace with a minimal footprint, maximizing operational efficiency.

5. Material Efficiency: Innovatively reduce product spacing to minimize material usage, enhancing cost-effectiveness and environmental sustainability.

6. Advanced Forming Solutions: Expertly address challenges in forming pure transparent PP sheets and prevent fracture issues in cold punching and cutting of CPET, PLA, and BOPS materials with our sophisticated solutions.

7. Clean Production: Ensure a pristine production environment with no generation of plastic powder or burrs, maintaining the highest standards of quality and safety.

8. Comprehensive Automation: Our system offers seamless automatic punching, precise stacking and counting, coupled with mechanical arm grabbing and efficient automatic conveying, for a fully integrated production flow.

9. High-Capacity Feeding: Enjoy uninterrupted production with our automatic feeding capability, accommodating up to 400KG, ensuring consistent and efficient material supply.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang offers a diverse array of cutting-edge plastic sheet extrusion production line solutions, including options for PET, PP, PE, PS, ABS, PC, PMMA, PLA, and many more. These solutions are extensively utilized in the innovative plastic sheet thermoforming industry, providing unparalleled versatility and efficiency.

Taizhang delivers expert plastic sheet thermoforming production solutions, expertly designed to accommodate the manufacturing needs of a wide array of products, such as plastic food containers, fruit and egg trays, seedling trays, electronic trays, plastic cups, lids, plates, and flowerpots. These solutions offer unmatched adaptability and precision for your production demands.

Taizhang's disposable cup making machines are engineered for excellence, and they are widely
utilized in the production of plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, fresh food trays, and more. These machines ensure high-quality output with remarkable efficiency.

Fast Guide

Certifications