High-Capacity Thermoforming Making Machine for Seedling and Egg Trays

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing our versatile 3-in-1 and 4-in-1 Plastic Clamshell Package Machine—perfect for manufacturing fruit trays, egg trays, seedling trays, electronic trays, lids, plates, and flowerpots with precision thermoforming technology.

1.Our fully-automatic disposable food container manufacturing machine boasts the largest formation area ever developed by Dongguan Taizhang Machinery Co., Ltd., setting a new standard in innovation and efficiency.

With a remarkable molding area measuring 850mm by 720mm, this machine can produce products with a maximum depth of 135mm and accommodate board thicknesses ranging from 0.2mm to 2mm, catering to diverse production needs.

Experience unmatched molding speed with our advanced device, which integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling. Enhanced by a servo motor and backed by 15 years of industry expertise, our equipment guarantees unparalleled stability, efficiency, and safety in production!

2.Featuring in-mold punching and cutting with dual stations, shift-mould punching with three stations, and four-station punching and cutting, this machine offers fully automatic punching with precise indentation and crease lines. The compact structure minimizes footprint and reduces product spacing for material savings. It addresses issues like pure transparent PP molding and cold punching disruptions in CPET, PLA, and BOPS, ensuring no plastic powder or burrs. Automatic punching, cutting, stacking, counting, robotic gripping, conveying, and loading are efficiently managed, with only 1-2 workers needed for packing up to 400KG.

Suitable Sheet Materials

Explore the versatility of our machine with a wide range of compatible sheet materials including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and all other heat-formed processed sheet materials. These robust materials ensure optimal performance and durability for every application.
Comprehensive Equipment Operation Overview

1. Experience seamless automation as the sheet material is effortlessly guided into the system through our sophisticated automatic feeding system, ensuring precise alignment and handling.

2. Achieve precision control over the sheet feeding process with the integration of a photoelectric switch that meticulously regulates feed amounts. The sheet then advances smoothly into the oven via our advanced automatic feeding chain track.

3. After effectively undergoing heating in the oven, the sheet material proceeds to the (first station) forming system. Here, the state-of-the-art positive and negative pressure forming process is executed, culminating in the cooling and shaping within the mold for impeccable results.

4. Following formation, the sheet material transitions to the (second station) where our high-precision punching system completes the product profile with unmatched accuracy.

5. The journey continues as the sheet material advances to the (third station), undergoing yet another round of meticulous punching to refine the product's features.

6. The process flows seamlessly as the sheet material enters the (fourth station) stacking system. Here, products are expertly stacked, while waste material is efficiently managed, entering the waste automatic winding system for streamlined disposal.

7. In the final stages, stacked products are adeptly manipulated by our advanced robotic arm. They are channeled into the conveying system, proceeding to the packaging station, where they are elegantly packaged into boxes, ready for distribution.

Features

1. Experience seamless in-mold punching with versatile options: two stations, three stations for moving mold punching, or upgrade to four stations for greater flexibility.

2. Enjoy the convenience and efficiency of a fully automatic punching function that ensures precision and speed.

3. Benefit from superior indentation with precise lines and a durable crease line that boasts a long fatigue life, ensuring it remains unbroken over time.

4. With a compact design that optimizes space, this equipment minimizes its footprint without compromising performance.

5. Innovatively reduce product spacing to conserve materials, maximizing production efficiency and sustainability.

6. This machine expertly resolves challenges with pure transparent PP sheet forming, as well as cold punching and cutting fractures of CPET, PLA, and BOPS materials.

7. Operate with the assurance that no plastic powder or burrs will be generated, maintaining a clean and high-quality production environment.

8. Streamline your operations with automated punching, precise stacking and counting, mechanical arm grabbing, and smooth automatic conveying.

9. Achieve high efficiency with a robust automatic feeding system capable of handling up to 400KG, enhancing productivity.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

Taizhang Machinery Co., Ltd.Taizhang offers an exquisite array of plastic sheet extrusion production line solutions, including PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. These solutions are extensively utilized in the plastic sheet thermoforming industry, providing unmatched flexibility and innovation.

Taizhang delivers expert plastic sheet thermoforming production solutions, perfectly tailored for the manufacturing of a wide range of products. From plastic food containers and fruit egg trays to seedling trays, electronic trays, plastic cups, lids, plates, and flowerpots, our machines ensure exceptional performance and versatility.

Taizhang superior disposable cup making machines are renowned for their efficiency and adaptability.
These machines are indispensably used for crafting plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, and fresh food trays, ensuring quality and convenience.

Fast Guide

Certifications