Heavy-Duty Thermoforming Making Machine for Large-Scale Production Needs

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

3 In 1 and 4 In 1 Plastic Clamshell Package Machines for Fruit, Egg Trays, Box Seedlings, Electronic Trays, Lids, Plates, and Flowerpots: Designed for seamless thermoforming, our machine caters to diverse packaging needs with precision and efficiency.

1.Our state-of-the-art fully-automatic disposable food container manufacturing machine boasts the largest formation area developed by Dongguan Taizhang Machinery Co., Ltd., ensuring unparalleled production capacity.

With a molding area stretching up to 850mm by 720mm, our machine can expertly produce items with a maximum depth of 135mm. It can handle board thicknesses ranging from 0.2mm to 2mm, making it ideal for a wide range of applications.

Experience exceptional molding speed with our machine, which integrates material collection, heating, molding, punching, cutting, palletizing, and efficient waste recycling. Powered by a robust servo motor and backed by 15 years of production expertise, our equipment ensures stability, efficiency, and safety in production.

2.Our versatile equipment offers in-mold punching and cutting across two stations, shift-mold punching over three stations, and advanced shift-mold punching and cutting in four stations. The fully automatic punching delivers precision, while our accurate indentation lines ensure crease line anti-fatigue for long-lasting performance with no breakage. The compact and tightly constructed equipment minimizes footprint and product spacing, resulting in significant material savings. Our innovative solutions for pure transparent PP molding and CPET PLA BOPS prevent cold punching and cutting ruptures, eliminating plastic powder and burr. The automatic punching and cutting are complemented by stacking, counting, robotic gripping, automatic conveying, and loading. With a minimal workforce requirement, our machine streamlines operations, needing only 1-2 workers to pack 400KG.

Suitable Sheet Materials

Our cutting-edge machine seamlessly accommodates a wide array of heat-formed processed sheet materials, including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, and ABS. This versatility ensures adaptability for various production needs, enhancing your manufacturing capabilities.
Comprehensive Equipment Operation Overview

1. Effortless Automation: Sheet materials are smoothly introduced into the system through our state-of-the-art automatic feeding system, ensuring a seamless start to the production process.

2. Precision Control: The feeding process is meticulously managed by an advanced photoelectric switch, guiding the materials into the oven with exacting precision via the automatic feeding chain track.

3. Innovative Forming Process: Once heated in the oven, the sheet materials proceed to the (first station) forming system. Here, they undergo a sophisticated positive and negative pressure forming process, culminating in expert cooling and molding to achieve the desired shape.

4. Advanced Punching System: Post-forming, the sheet materials advance to the (second station) punching system via the automatic feeding chain track, precisely executing product punching with impeccable accuracy.

5. Ensuing Punching Precision: Following the initial punching, the materials continue to the (third station) punching system, where the process is repeated with precision, ensuring consistent quality.

6. Systematic Stacking and Waste Management: After the final punching, materials transition to the (fourth station) stacking system for organized product stacking. Simultaneously, waste is efficiently managed through the waste automatic winding system, ensuring a clean and efficient operation.

7. Sophisticated Packaging: Finally, the robotic arm expertly handles the stacked products, directing them into the conveying system. Here, they are smoothly transported to the packaging station for secure boxing, ready for dispatch.

Features

1. In-mold and moving mold punching capabilities: With two stations for in-mold punching, and options for three or four stations in moving mold punching, our machine offers unmatched versatility for your production needs.

2. Punching Functionality: Experience the efficiency of fully automatic punching, designed to streamline your manufacturing process with precision and speed.

3. Indentation Excellence: Our machine ensures that the indentation lines are exact, providing crease lines with exceptional fatigue life that resist breaking, ensuring durability and reliability.

4. Space-Saving Design: With a compact structure, our equipment offers a small footprint, optimizing your workspace without sacrificing performance.

5. Material Efficiency: Designed to reduce product spacing, this machine is a champion in saving materials, optimizing resources and minimizing waste.

6. Advanced Solution for Difficult Forming: Expertly tackles the challenges of forming pure transparent PP sheets and prevents fractures in cold punching and cutting of CPET, PLA, and BOPS materials.

7. Clean Production: Our machine ensures a clean production process with no generation of plastic powder or burrs, maintaining a high-quality finish.

8. Automated Workflow: Enjoy seamless operations with features like automatic punching, stacking counting, mechanical arm grabbing, and automatic conveying, all designed to increase efficiency.

9. High-Capacity Feeding: Featuring an automatic feeding system capable of handling up to 400KG, our machine is built for large-scale production excellence.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TTaizhang delivers an extensive range of plastic sheet extrusion production line solutions, encompassing materials like PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. These are extensively utilized across the plastic sheet thermoforming industry.

Taizhang offers expert plastic sheet thermoforming production solutions, perfectly designed for the creation of diverse products including plastic food containers, fruit and egg trays, seedling trays, electronic trays, plastic cups, lids, plates, flowerpots, and more.

Taizhang's disposable cup making machines are extensively
utilized in the production of plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, fresh food trays, and an array of other practical items.

Fast Guide

Certifications