Compact Thermoforming Making Machine for Efficient Flowerpot Manufacturing

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing our versatile and innovative 3-in-1 and 4-in-1 Plastic Clamshell Package Machine! This cutting-edge equipment is designed to create a wide array of products such as fruit trays, egg trays, seedling trays, electronic trays, lids, plates, and flowerpots using thermoforming technology. Experience unmatched functionality and efficiency in one integrated solution, perfect for diverse packaging needs.

1.Our fully-automatic disposable food container manufacturing machine, proudly developed by Dongguan Taizhang Machinery Co., Ltd., boasts the largest formation area available in the industry, setting new standards in production capabilities.

Capable of crafting products within a substantial molding area of 850mm by 720mm, this machine supports a maximum product depth of 135mm and accommodates board thickness ranging from 0.2mm to 2mm, offering unparalleled flexibility and precision in product design.

Experience superior molding speeds and comprehensive functionality with this advanced system, which integrates material collection, heating, molding, punching, cutting, palletizing, and waste recycling operations. Powered by a robust servo motor and backed by 15 years of production expertise, our equipment guarantees enhanced stability, efficiency, and safe production processes.

2.Our state-of-the-art machine offers in-mold punching and cutting capabilities across two to four stations, including shift-mould punching. Its fully automatic punching feature ensures precise and durable indentation lines, preventing breakage and ensuring longevity. The compact structure minimizes space usage while optimizing product spacing and material conservation. Our solution for pure transparent PP molding and the elimination of cold punching and cutting breakage in CPET, PLA, and BOPS materials ensures a clean and efficient production process. Automatic functions include punching, cutting, stacking, counting, robotic gripping, conveying, and loading, with just 1-2 workers required for packing 400KG.

Suitable Sheet Materials

Compatible Sheet Materials: This versatile machine handles a wide variety of sheet materials effortlessly, including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and all other heat-formed processed sheet materials.
Equipment Operation Overview

1. Initiating the process, the sheet material seamlessly enters the automatic feeding system, primed for efficiency.

2. With precision control offered by the photoelectric switch, the feeding amount is meticulously managed as the sheet heads into the oven via the automatic chain track.

3. Post-heating in the oven, the sheet transitions to the (first station) forming system. Here, the innovative positive and negative pressure forming process occurs, achieving thorough cooling and forming within the mold.

4. Moving forward, the expertly formed sheet enters the (second station) punching system through the automatic chain track, where it achieves precise product punching.

5. Following the initial punching, the sheet is guided into the (third station) punching system via the automatic chain rail, executing additional accurate product punching.

6. Concluding the punching phase, the sheet is directed to the (fourth station) stacking system through the automatic feeding chain track, where it undergoes seamless product stacking. Meanwhile, waste material is efficiently managed as it is directed into the waste automatic winding system for disposal.

7. For the final flourish, the robotic arm gracefully takes over, automatically grabbing the stacked products and feeding them into the conveying system. The journey continues to the packaging station, where products are meticulously packaged into boxes, ready for dispatch.

Features

1. State-of-the-art In-Mold Punching: Experience precision with our two, three, and four-station mold punching options, ensuring top-notch results every time!

2. Effortless Fully Automatic Punching: Streamline your production with our fully automatic punching feature, designed for maximum efficiency and reliability.

3. Precise Indentation Function: Achieve impeccable precision with our indentation lines, renowned for their long-lasting fatigue life and unparalleled durability.

4. Compact Equipment Structure: Enjoy the benefits of a space-efficient design with a machine that boasts a small footprint, perfect for optimizing your workspace.

5. Material-Saving Innovation: Ingeniously reduce product spacing to conserve materials, enhancing both environmental sustainability and cost efficiency.

6. Advanced PP Sheet Forming Solutions: Our machine tackles the challenges of pure transparent PP sheet forming with ease, while also addressing cold punching and cutting fractures in CPET, PLA, and BOPS.

7. Clean and Precise: No more plastic powder or burrs – our machine ensures a clean, flawless finish with every use.

8. Seamless Automation: Experience seamless automation with features like automatic punching, stacking counting, mechanical arm grabbing, and efficient conveying.

9. High-Capacity Automatic Feeding: Benefit from our 400KG automatic feeding system, designed to enhance productivity and ensure a smooth, continuous operation.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters:

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

TDongguan Taizhang Machinery Co., Ltd. offers a comprehensive array of plastic sheet extrusion production line solutions, accommodating a variety of materials, including PET, PP, PE, PS, ABS, PC, PMMA, and PLA. These solutions are integral to the dynamic plastic sheet thermoforming industry, providing versatility and high performance.

Taizhang delivers cutting-edge plastic sheet thermoforming solutions that are exceptionally suited for the production of diverse products such as plastic food containers, fruit and egg trays, seedling trays, electronic trays, plastic cups, lids, plates, and flowerpots, ensuring precise and efficient manufacturing.

Taizhang offers high-performance disposable cup making machines, renowned for their reliability
and designed to cater to a wide range of applications, including plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, and fresh food trays, ensuring convenience and quality.

Fast Guide

Certifications