Modular Thermoforming Making Machine for Efficient Packaging Systems

• Customization: Available
• After-sales Service: Lifetime Maintenance (Except Man-Made Damage and N
• Warranty: 1 Year
• Model NO.: TZ-10000
• Certification: CE, ISO
• Column number: According to Customer Requirements
• Molding Method: Pultrusion
• Automatic Grade: Automatic
• Model: Tzx-10000
• Three Workstations: Forming, Punching and Stacking
• Blister Molding Length: 450-850mm
• Blister Molding Width: 420-720mm
• Blister Molding Height: 0-140mm
• Cooling System: 3HP Chiller
• Cold Water Spray Gun: Tanz Customized Spray Guns (8PCS)
• Air Switch/Contactor: Japan "FUJI"/ "Mitsubishi"
• Limit Switch: Omron
• Temperature Control System: 84 Groups of "Aoyi" (One Touch Screen, One Control
• Transport Package: Wooden or Standard Package PE
• Specification: Standard
• Trademark: TANZ
• Origin: Dongguan China
• HS Code: 8422400000
• Production Capacity: 500 Sets of Sheet Line Every Year

Product Description

Introducing the versatile 3 in 1 and 4 in 1 Plastic Clamshell Package Machine! This innovative thermoforming solution crafts a variety of products including fruit trays, egg trays, seedling trays, electronic tray lids, plates, and flowerpots, ensuring efficiency and precision for all your packaging needs.

1.Discover the cutting-edge, fully-automatic disposable food container manufacturing machine! Developed by Dongguan Taizhang Machinery Co., Ltd., it boasts the largest formation area, setting new standards in the industry.

Boasting an expansive molding area of 850mm by 720mm, this marvel allows for product depths up to 135mm. It handles board thicknesses ranging from 0.2mm to 2mm, providing unparalleled versatility in production.

Experience accelerated molding speeds coupled with seamless integration of material collection, heating, molding, punching, cutting, palletizing, and waste recycling. Powered by a precision servo motor and backed by 15 years of production expertise, this machine promises unmatched stability, efficiency, and safety in manufacturing.

2.Featuring in-mold punching and cutting with a robust multi-station setup, this machine offers various punching functions: fully automatic punching and precise indentation lines for long-lasting crease lines without breakage. Its compact design saves space and materials, while specialized solutions for pure transparent PP molding and other materials ensure no plastic powder or burrs during automatic processes. With robotic gripping, automatic conveying, and loading, only 1-2 workers are needed to pack 400KG, optimizing your workflow.

Suitable Sheet Materials

Our machine skillfully processes a diverse array of sheet materials, including PP, transparent PP, PE, PS, HIPS, KPS, PVC, PET, GPET, ABS, and every other heat-formed processed sheet material. This versatility ensures that all your thermoforming needs are met with precision and efficiency.
Comprehensive Equipment Operation Overview

1. Experience seamless automation as the sheet material progresses through the sophisticated automatic feeding system, ensuring smooth and uninterrupted entry into the next phase.

2. With the smart photoelectric switch in control, the precise feeding amount is expertly managed. The sheet material journeys through the automatic feeding chain track, entering the oven for optimal heating.

3. Once heated, the sheet material is gracefully ushered into the (first station) forming system. Here, it undergoes an impeccable positive and negative pressure forming process, achieving perfect cooling and shaping within the mold.

4. The expertly formed sheet material is then guided to the (second station) punching system through the automatic chain track, where it achieves flawless product punching with remarkable efficiency.

5. Post initial punching, the sheet continues its journey through the automatic feeding chain rail, arriving at the (third station) punching system to complete the product punching with high precision.

6. After the precise punching, the sheet material transitions to the (fourth station) stacking system. Products are impeccably stacked while waste is efficiently managed and wound into the waste automatic winding system, ensuring zero clutter and maximum productivity.

7. Finally, the neatly stacked products are deftly handled by the robotic arm, seamlessly fed into the conveying system and onward to the packaging station, where they are carefully packaged into the box, ready for distribution.

Features

1. Versatile Punching Capabilities: Experience precision with our in-mold punching available in two stations, and enhance productivity with moving mold punching options in three or even four stations.

2. Advanced Punching Function: Our machine boasts a fully automatic punching system, ensuring seamless and efficient operations.

3. Precision Indentation: Enjoy incredibly precise indentation lines with a crease line designed for extended fatigue life that resists breaking, ensuring durability and reliability.

4. Space-Saving Design: With its compact structure, this equipment optimizes your workspace thanks to its minimal footprint.

5. Material Efficiency: Innovatively designed to reduce product spacing, this machine is engineered to save materials, driving cost-efficiency.

6. Forming Solutions: Expertly addresses challenges in forming pure transparent PP sheets and eliminates issues related to cold punching and cutting fractures in CPET, PLA, and BOPS materials.

7. Clean Production: Ensures a pristine operation, generating no plastic powder or burrs, thereby enhancing the quality of the final product.

8. Streamlined Automation: Benefit from a comprehensive automatic system encompassing punching, stacking, counting, mechanical arm grabbing, and conveyor operations, optimizing workflow.

9. Robust Automatic Feeding: Equipped with a powerful automatic feeding system capable of handling up to 400KG, this machine supports continuous and efficient production.

Product Parameters

Name	Specifications
Forming Length	400-850mm
Forming Width	420-720mm
Forming Depth	0-110mm
Suitable Materials	PS,PP,PET,PVC,BOPS,PLA,etc
Voltage	380V 3N 50HZ	Three-phase four-wire 50HZ
Electric Furnace Rated Voltage	45KW	Max 109kw
Production Speed	3 seconds/time	20 times/minute
Hole Punching Max. Pressure	50 tons
Cutting Max. Pressure	50 tons
Forming station Max.Pressure	55 tons
Electric Furnace Heating Area	1750x750mm	6 rows x 14pcs hot bricks
Machine Host Size	L8800xW2150xH2800mm	Four station:(forming,punching,cutting,stacking)
Overall Length Of The Machine	12300mm	Host,feeder,roll scrap machine
Total Machine Weight	11 tons	host,feeder, roll scrap machine

Equipment Parameters: Harnessing Cutting-Edge Technology

Name	Place of origin, brand	Specifications, remarks
Vacuum pump	Weili Rietschle	100m^3/HR 4HP
Spray gun	"Taizhang" customization	A100-P10
Temperature control	Aoyi	Aoyi
Cylinder	"Yade Rong" TaiZhang Customization	8kg/cm^2
Solenoid valve	CKD	FS3 Series/FS2 Series
Heating brick	Ceramicx/Elstein	125x125mm 220V/650W
Chiller	Taizhang Custom	3HP
Intermediate relay	Omron	MK3P-1
Water, oil isolation	CKD	Triple
Control panel	"Hequan idec"/"Schneider"	ASS Series
Control switch	"Fuji""Fuji"	EA Series
Touchscreen	Willen	10 inches
Servo system	"Safide" customization	3.8KW

Scope of application:

Production Process

Relative Machines

Taizhang offersTaizhang offers an extensive range of plastic sheet extrusion production line solutions, including PET, PP, PE, PS, ABS, PC, PMMA, PLA, and more. These are extensively applied in the plastic sheet thermoforming industry, delivering high-quality results.

Taizhang delivers expert solutions in plastic sheet thermoforming production, making them highly suitable for producing a diverse range of products such as plastic food containers, fruit egg trays, seedling trays, electronic trays, plastic cups, lids, plates, flowerpots, and more.

Taizhang's disposable cup making machines are remarkably versatile,
capable of efficiently producing plastic milk tea cups, coffee cups, disposable water cups, fast food boxes, plastic lids, fruit boxes, fresh food trays, and much more, catering to a wide variety of needs.

Fast Guide

Certifications